- Mar 26, 2025
- Case Studies
3 Floor Mounted Jib Cranes for Workshops in Philippine
Find out how three of our cranes are used in workshops in the Philippines and discover how we offer customized solutions for different working conditions.
Customer Industry and Background
The client operates a manufacturing workshop in the Philippines specializing in the assembly of industrial components. This sector is highly demanding in terms of material handling, requiring robust equipment to lift and maneuver heavy parts such as metal frames, machined components, and assembly fixtures. With operations that span both small-scale production runs and larger batch processes, the workshop needed equipment that could adapt to varying loads and spatial constraints.
Operational Environment
The workshop is located in an urban industrial zone in the Philippines. The facility features limited floor space, making it essential to deploy equipment with a small footprint. Additionally, the environment includes tight workstations, different ceiling heights, and occasional exposure to outdoor elements due to intermittent loading and unloading operations.
Customer Needs and Challenges
The client's current need was to upgrade the factory components in an area with limited space. After detailed communication, we determined that the client had the following main needs:
- Load Handling Capacity: Customers need to lift different loads in different fixed areas. We reviewed their load ranges to determine the loads they needed to provide.
- Adaptability: Their workshop had low ceilings, narrow aisles, and fixed machinery lines, leaving little room for large crane beams or wide runway columns. With a bridge crane, they would have needed to resurface the track and erect metal frames, a costly and labor-intensive project. Customers preferred a solution that adapted to the existing layout of their workshop and didn't require too many changes.
- Safety and Reliability: In addition to this, our customers expect us to provide a reliable and secure solution. We offer cranes with electronic overload protection, emergency stop circuits and limit switches for safe crane operation.
- Ease of Operation: The customer had another request, he wanted us to provide a lifting solution that was easy to operate. Theirs currently has several manufacturing orders on a tight timeline, and they want to be able to use it quickly with simple training.
1. Challenges with Existing Equipment
The old crane left the customer with clear, practical problems. It didn't fit the current workspace. It slowed production. It created repeated safety and handling headaches. Those issues made everyday tasks harder and raised costs.
1.1 Limited Flexibility
The customer's previous crane was designed for a large open shop, and the space in this frame was small enough that the original crane could not be used. That forced workers to lift and move parts by hand or with makeshift gear. Manual handling is slow and inconsistent. It also limits which parts you can move at all — large molds and assemblies often can't be staged or rotated safely.
1.2 Safety Concerns
The older system lacked modern safety controls. Load positioning was often inaccurate. Emergency stops, clear fault indicators, and modern interlocks were missing or substandard. That raised the risk of collisions, dropped loads, and injuries. Poor ergonomics also increased strain on staff. When you evaluate replacement options, prioritize systems that give precise positioning, stopping methods, clear alarms, and straightforward operator controls to reduce human error and protect both people and equipment. Yuantai cranes offer a wide range of safety and precision controls to help provide safe, precise operation for the operator.
1.3 Inadequate Load Capacity
The customer's jib crane was designed many years ago and is suitable for light component lifting. As parts are usually heavier and larger nowadays. Repeated lifting over many years increases the fatigue of the equipment and may increase the likelihood of structural problems. The customer wanted a lifting solution that fit the small frame, handled heavier parts reliably, and improved safety for every lift. They needed equipment with the right capacity, better controls, and a design that matched their daily workflow.
The Floor Mounted Jib Crane Solution
Yuantai's three 3 floor mounted jib cranes are built for busy workshops that need reliable, space-efficient lifting. Each model matches different load needs while keeping installation and daily use simple.
1. Lifting Capacity
Yuantai offers models sized for common workshop loads: 0.5 ton, 3 ton, 5 ton and 10 ton. Pick a capacity that covers your heaviest regular lift plus a safety margin so the crane is not strained by occasional heavier pieces. Think about the weight of slings, fixtures, and any tools you lift with the load. If you expect your needs to grow, choose the next capacity up now — it's cheaper than upgrading later.
2. Footprint and Mounting
The floor mounted design fits tight shop layouts. The column and base are compact so the crane takes up little usable floor space. Still, the base needs a properly reinforced concrete pad and anchor bolts sized for the crane's loads. Before you buy, check floor strength and clearances around workstations.
3. Rotation and Reach
These jibs provide a full working sweep for flexible load placement. The 360-degree rotation lets you move materials without repositioning pallets or machines. Remember that reach affects lifting capacity: longer reach increases bending moments on the column, so confirm lifting charts for the span you need. End stops, a smooth slewing bearing, and regular lubrication keep rotation precise and reliable.
4. Control Systems
You can operate the crane manually or with powered controls. Manual handling is simple for light, repetitive jobs. Pendant controls or radio remotes improve precision and let you stand clear of the load path. Remote control is especially helpful in noisy or congested shops because it lets the operator maintain a safe distance while seeing the work clearly. Choose the control option that matches your routine tasks and your shop's safety habits.
5. Durability and Material Quality
Yuantai uses high-grade steels such as Q345B in the crane's main members for strength and fatigue resistance. Components are fabricated and finished to resist wear in continuous use. For humid or coastal sites like the Philippines, protective coatings and corrosion-resistant fasteners extend service life.
6. Enhanced Safety Features
Safety is built into the system. Overload detectors prevent lifting beyond rated capacity. Emergency stop buttons are easy to reach from the control station. Limit switches stop travel at safe positions and secure locking devices hold the jib when parked. Clear labels, audible warnings, and simple operator checklists reduce human error. Pair these features with regular inspections and operator training for the best results.
These specifications were developed in accordance with international standards for industrial cranes, ensuring that the product delivers both operational efficiency and safety. The engineering behind the crane is grounded in rigorous testing and simulation. After finalizing the design, production commenced at Yuantai's manufacturing facility. The crane was fabricated using high-grade materials and underwent rigorous quality control tests before shipment. Upon delivery to the customer's workshop in the Philippines, our technical team managed the installation process with minimal disruption to ongoing operations. Since our cranes are designed from the outset to minimize the installation process, the cranes are installed and operational in one day.
Yuantai Floor Mounted Jib Cranes
Floor-mounted Pillar Mounted Jib Cranes from Yuantai Crane are sturdy, easy-to-use lifting solutions for workshops, warehouses, docks, and similar fixed work areas. These cranes mount securely to the floor with a strong vertical pillar and a horizontal boom that supports a hoist, giving you reliable lifting and positioning right where you need it. They handle loads from small to medium sizes and offer lift heights and boom spans that fit your workspace, while the simple structure means less maintenance and long service life. These jib cranes improve safety and workflow, and Yuantai can customize designs to match your exact lifting needs.
Other Applications for Jib Cranes
Jib cranes are compact and practical lifting tools. If a large overhead crane is too costly for you or doesn't meet your usage needs, a jib crane may be able to meet your needs. You can place it on a single workstation without major structural modifications. They can shorten handling time and reduce physical exertion.
1. Manufacturing & Assembly
In manufacturing and assembly, jib cranes often sit next to machines or benches and handle the repeated lifts that slow people down. They place castings, dies, and workpieces into machines with steady control, so your operators can focus on precision rather than brute force. Choose a jib with the right outreach and capacity for the largest part you'll move, and pair it with a geared or electric hoist that matches your cycle speed. Mounting style matters: pillar-mounted jibs give floor flexibility, while wall-mounted units save space. Built-in stop limits, locking brakes, and clear operator controls help keep operations safe and consistent.
2. Warehousing & Logistics
In warehousing, jib cranes speed up picking, staging, and dock work in tight areas where overhead cranes can't reach. A floor-mounted jib near a conveyor or pallet rack lets you lift and rotate loads into trailers or onto conveyors with fewer handoffs. Consider how far the arm must reach and how high you need to lift; that decides span and column height. If you move the crane between doors, a portable base or quick-release mount can save time. Simple pendants or wireless controls make loading safer and let one person work faster.
3. Maintenance & Service
For maintenance bays and service shops, jib cranes act like an extra pair of hands during heavy disassembly and repairs. They lift engines, pumps, and HVAC modules from benches or vehicles and hold them steady while technicians work. Mobile floor jibs on casters let you bring lifting power to the job, while fixed jibs serve dedicated maintenance pits or bays reliably day after day. Match the jib's capacity and lifting attachments to the components you service, and plan for safe anchoring, balancing, and rated slings to protect both people and equipment.
4. Shipping, Marine & Construction
On docks and construction sites, jib cranes provide focused lifting where larger gear is impractical or too expensive to install. You can mount a crane at a quay, pier, or temporary foundation to place winches, valves, formwork, or facade panels with precision. Corrosion protection and robust paint systems become essential near saltwater. For temporary site use, select models designed for quick setup and secure anchoring, and confirm the foundation or base is engineered to handle the rated loads and overturning forces.
5. Specialized Environments
Special environments demand special jibs. In foundries you need heat-resistant finishes and clearances for ladles and molds. In cleanrooms choose stainless steel, sealed bearings, and non-shedding finishes so your crane won't contaminate sensitive processes. Laboratories and food plants may require electropolished surfaces and special fasteners to meet hygiene standards. Always check for the certifications or finishes your facility requires, and specify explosion-proof or sealed electricals if the work area contains flammable vapors or strict contamination controls.
