- Nov 19, 2024
- News
Overhead Crane with Clamshell Bucket and Grab Bucket
Overhead crane with clamshell bucket and grab bucket can grab bulk cargo and has a lifting capacity of 5 to 20 tons, it is ideal for heavy-duty working environments.
Introduction to Overhead Cranes with Clamshell and Grab Buckets
Overhead cranes equipped with clamshell and grab buckets are designed for handling bulk materials. These specialized cranes are commonly used in industrial settings such as power plants, docks, workshops, and storage facilities. The unique combination of clamshell or grab buckets with double girder configurations enhances their lifting capacity and operational efficiency, making them ideal for heavy-duty tasks.
Key Components and Features
Double Girder Design
Overhead Crane with Clamshell Bucket and Grab Bucket often utilize a double girder configuration. This structure provides:
- Enhanced Load Capacity: With lifting capacities ranging from 5 to 20 tons.
- Wider Spans: Spans of up to 34.5 meters ensure coverage for large working areas.
- Structural Integrity: The box-type girder design minimizes deflection, ensuring operational safety and stability.
Grab and Clamshell Buckets
- Clamshell Buckets: Suitable for fine materials like sand, gravel, and grain. They feature two hinged halves that scoop materials effectively.
- Grab Buckets: Used for larger or irregularly shaped items. They come in various designs, such as multi-rope or hydraulic grabs, to accommodate different materials.
Mechanisms
- Hoisting Mechanism:
- Incorporates durable steel wire ropes, high-capacity motors, and precision braking systems.
- Ensures smooth and reliable operation.
- Traveling Mechanism:
- Comprises independent drives for both trolleys and bridge frames.
- Features safety measures like anti-collision systems and limit switches.
Safety and Control Features
- Cab Controls: Provide operators with precise handling capabilities, ensuring safe and efficient operations.
- Ground Control: A more flexible option for smaller setups.
- Safety Protections:
- Anti-collision devices, overload limiters, and sound/light alarms enhance safety.
Applications of Overhead Cranes with Grab Buckets
These cranes are versatile and widely used in sectors requiring bulk material handling. Here are their main applications:
Power Plants
Clamshell and grab buckets are used to handle coal and biomass materials. Their efficiency ensures smooth material transport and reduced downtime.
Ports and Docks
In ports, these cranes play a crucial role in unloading ships carrying raw materials like iron ore, sand, and grain.
Workshops and Factories
Used for processing materials such as scrap metals or construction aggregates, overhead cranes ensure precise material placement.
Warehouses
Grab buckets help in moving bulk goods, increasing operational efficiency in large storage facilities.
Advantages of Overhead Cranes with Clamshell and Grab Buckets
| Feature | Advantage |
|---|---|
| High Efficiency | Speeds up bulk material handling processes, improving productivity. |
| Versatility | Adaptable to various materials and industries. |
| Robust Safety Features | Limits operational risks, ensuring worker safety. |
| Customizable Options | Available with various grab bucket designs to suit specific material requirements. |
| Durable Construction | Made from high-quality steel (e.g., Q235B or Q345B), ensuring longevity. |
Grab Bucket Cranes at a Port in Asia
In a recent installation at a large Asian port, a grab bucket overhead crane was deployed to handle coal and sand unloading. The double girder crane, equipped with a multi-rope grab, achieved operational efficiency of 30% above the client's expectations. Enhanced safety features, including anti-collision sensors, minimized risks in the busy dock environment.
Yuantai Overhead Cranes with Grab Buckets & Clamshell Buckets
Yuantai Crane manufacturing customized overhead cranes with clamshell and grab bucket options. Our advantages:
- Production materials: Uses advanced Q235B and Q345B steel for durability.
- Custom Grab Designs: Offers multi-rope, hydraulic, and electric grab buckets tailored to client needs.
- Safety parts: Provides overload limiters, precision control systems, and protective covers for outdoor operations.
Conclusion
Overhead cranes equipped with clamshell and grab buckets are indispensable for industries dealing with bulk materials. These cranes can easily grab scattered goods, which greatly improves efficiency compared to manual labor. Yuantai Crane offers advanced, customizable solutions to meet diverse industrial requirements
